Mechanical Plating is a process of
applying metallic coatings to metallic substrates, using mechanical
energy.
The process requires no heat or
electrolysis, and does not induce any hydrogen embrittlement. This
makes the coating suitable for high tensile components and spring
steels.
Various coatings can be applied by
this method;
Zinc
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Tin
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Lead
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Gold
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Copper
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Silver
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Cadmium |
Indium
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What is the
difference between Mechanical Plating or Galvanising?
The process is the same, the only difference is
the thickness of the coating.
Plating 8-12 micron |
Galvanising 25-70 micron |
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Thickness can be
controlled and thickness' from 2 micron to 100 micron are
obtainable.
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The coatings are a relatively even thickness over the
surface of the part. Surface finish of the coating is generally
slightly texture.
Mechanical plating
is a versatile process, different combinations of coatings
can be used at varying thicknesses to suit your specific application
and provide the correct corrosion protection
Making the correct choice over other
plating methods
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Unlike Electroplating, Mechanical Plating
virtually eliminates the problems of parts breakage caused by
'hydrogen embrittlement'.
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When parts break - literally exploding - under
stress, the problem is often 'hydrogen embrittlement'.
-
Mechanical
Plating produces no hydrogen embrittlement even at the hardness up
to Rockwell C-55 and no post baking is required.
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Parts designed to
maintain stress load levels will remain stable, effectively
eliminating component failure and the worries associated with
product liabilities.
Uniform Coating Thickness
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Conventional electroplating methods can lead to
metal build-up at sharp edges, Mechanical Plating applies coverage
to all surfaces of the part getting into the recesses and corners
with no build-up of thickness on thread peaks.
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This means more
accurately gauged threads, better fitting parts and greater overall
corrosion protection.
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